HEIDT Series In-Die Transfer System
for Metal Stamping Line
The Current-Central HEIDT Series In-Die Transfer System is a high-performance automation solution designed for high-cycle, multi-station small-part stamping, integrating ultra-lightweight construction, exceptional repeatability, and high speed to streamline in-die pick-and-place operations. Its core functions cover the entire precision stamping transfer workflow.
Key Functions
Three-Axis Precision In-Die Transfer: Executes coordinated X (transfer), Y (retract), and Z (lift) axis motion to complete the pick-up, transfer, retract, and drop-off of small stamping parts within die spaces, ensuring micron-level positioning accuracy.
High-Cycle Synchronized Operation: Achieves ultra-fast cycle times (as low as 1.5 sec) with full-servo drive and perfect press motion synchronization, maximizing stamping cycle utilization and production throughput.
Precision Motion Control: Features V-guide wheel + rail system for smooth, silent motion; gear & rack drive for powerful, low-backlash transfer; and precision ball screw lift for accurate vertical placement.
Quick-Change Tooling: Equipped with a standard quick-change interface, enabling rapid swapping of suction cups, magnetic grippers, or mechanical grippers in seconds for multi-product, small-batch production.
Clean & Reliable Setup: Built-in wiring and air lines eliminate external interference, ensuring a tidy, safe, and stable operation environment.
Intelligent Servo Control: Full-servo drive on all axes delivers programmable, smooth trajectories, eliminating shock from sudden starts/stops and protecting dies and parts.
Specification of Current-Central HEIDT Series In-Die Transfer System for Metal Stamping Line
The Current-Central HEIDT Series In-Die Transfer System adheres to strict industrial standards, with stable and reliable performance parameters that fully meet the requirements of sheet metal stamping automation production. Key specification parameters are as follows:
Cycle Time Definition: Refers to a standard pick-and-place cycle (pick → transfer → drop → retract).
Accuracy Definition: Denotes repeat positioning precision for consistent part placement.
Compatibility: Optimized for high-cycle multi-station small-part stamping presses, compatible with mainstream die designs and compact in-die layouts.
Customization: Basic models cover 1.5–5.0 kg load and 1.5–2.7 sec cycle time; tailored configurations for special stroke, load, or precision requirements are available upon request.
1/5 Core Structural Components
Aerospace-Grade Lightweight Rods: Extruded 6063 aluminum alloy construction, minimizing inertia for faster acceleration and extended service life.
Integrated Wiring & Air Lines: Built-in cable and pneumatic routing for a clean, interference-free setup, enhancing safety and reliability.
Main Parts of Current-Central HEIDT Series In-Die Transfer System for Metal Stamping Line
The Current-Central HEIDT Series In-Die Transfer System is composed of lightweight structural, precision motion, intelligent control, quick-change execution, and auxiliary components, forming a compact and reliable in-die stamping transfer automation system:
2/5 Precision Motion Components
V-Guide Wheel + Rail System: Smooth, silent, self-cleaning guidance with superior durability compared to traditional roller guides.
Gear & Rack Drive (X/Y Axis): Delivers powerful torque, minimal backlash, and fast response for long-stroke transfer.
Precision Ball Screw (Z-Axis): Ensures smooth, accurate vertical lift motion for micrometer-level placement accuracy.
3/5 Intelligent Control System
Full-Servo Drive Controller: Core unit for three-axis coordinated motion, press synchronization, and programmable trajectory generation, eliminating start-stop shock.
User-Friendly HMI: Intuitive interface for parameter setting, cycle time adjustment, and production status monitoring, simplifying operation for on-site staff.
4/5 Quick Change Execution Components
Standard Quick-Change Tooling Interface: Enables rapid swapping of suction cups, magnetic grippers, or mechanical grippers in seconds.
End Effectors: Versatile options (suction cup, magnetic, mechanical gripper) adaptable to various small part shapes and materials (metal sheets, micro-components, etc.).
5/5 Auxiliary Components
Press Synchronization Module: Real-time signal exchange with stamping presses to ensure perfect motion coordination and maximize cycle utilization.
Diagnosis & Monitoring System: Real-time fault detection and alarm for quick troubleshooting, minimizing production downtime.
1/8 Ultra-Lightweight & High-Speed Performance
Aerospace-grade 6063 aluminum alloy rods minimize inertia, enabling cycle times as low as 1.5 sec—ideal for high-volume, high-cycle small-part stamping.
Advantages of Current-Central HEIDT Series In-Die Transfer System for Metal Stamping Line
Compared with traditional in-die transfer equipment and general small-part transfer systems, the HEIDT Series offers distinct core advantages for high-cycle small-part stamping production:
2/8 Micron-Level Repeat Accuracy
±0.2 mm repeat positioning precision, ensured by V-guide rails, ball screw lift, and full-servo control, reducing scrap rates for precision small parts.
3/8 Perfect Press Synchronization
Full-servo drive and intelligent control utilize every millisecond of stamping cycle time, maximizing production throughput without compromising precision.
4/8 Quick-Change & Flexible Production
Standard quick-change tooling interface allows end effector swapping in seconds, supporting multi-product, small-batch manufacturing with minimal downtime.
5/8 Superior Motion Durability
V-guide wheel + rail system is self-cleaning, silent, and long-lasting, reducing maintenance frequency compared to traditional roller guides.
6/8 Clean & Reliable Design
Built-in wiring and air lines eliminate external interference, ensuring a safe, stable operation environment and extending equipment service life.
7/8 Wide Application Adaptability
Covers 5 models with graded transfer strokes (300–800 mm) and loads (1.5–5.0 kg), suitable for micro parts in electronics, telecommunications, precision hardware, and medical devices.
8/8 Cost-Effective High-Cycle Automation
Delivers high-speed, high-precision in-die transfer at a competitive cost, helping small-part stamping manufacturers reduce labor reliance, boost output, and lower production costs.
1/3 Application Scenarios
The HEIDT Series In-Die Transfer System is widely applied in high-precision, high-cycle small-part stamping manufacturing fields:
Electronics: Connectors, lead frames, micro-switches, sensors, and other micro electronic components.
Telecommunications: Smartphone components, shielding covers, SIM trays, antenna clips, and communication device parts.
Precision Hardware: Micro gears, springs, screws, rivets, and miniature hardware components.
Medical Devices: Surgical blades, fine needles, miniature implant components, and precision medical device parts.
More About Current-Central HEIDT Series In-Die Transfer System for Metal Stamping Line
2/3 Service Support
Pre-sales: Customized solution design based on customer press type, die layout, small part specifications, and production cycle requirements.
In-sales: On-site installation, precision commissioning, and operator training to ensure the system is rapidly put into stable high-cycle production.
After-sales: Regular equipment maintenance, precision calibration, fault troubleshooting, and technical upgrade support, providing long-term reliable operation guarantee for high-cycle stamping lines.
